Hi Guys... I've been told that the TLS front brake plate as fitted to the early Commando will fit the full width front hub of my '63 650SS without needing any modifications to either. Is that correct, please? Are there any other TLS options?
Also, if I fit the Commando brake, I've been told that it is essential that I also use the Commando front brake cable. Yes or no?
Finally... Is it a good idea to get a brake plate with the stiffening stuff already fitted?
Thanks,
John
Ahh... That may be my first…
Ahh... That may be my first problem. My fork legs are on 7" centres.
I like to think that I'm a competent engineer (having been one all my working life), and I do have a lathe and a small milling machine, so hopefully, It won't be too much of a problem. I'm assuming that to keep the wheel centred, the extra 3/8" was split equally on both sides so I would have to machine 3/16" off the outside boss of the TLS brake plate to keep the wheel in the right place.
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The Commando has different…
The Commando has different thread in the cable anchor and different gap from anchor to clevis. So you do need to change the cable. Commando ones are longer, and cable runs outside the left fork ear unless you shorten it or order a special.
I am fairly sure the wider forks had 1/8" bosses inside the stanchions. So the wheel width up to 1963 is the same. Commando spindle will fit if you need one but again the thread changed so nut is different from Dommie variants.
I can't see much point in changing to TLS unless you go the whole way and include stiffening kit. But Bacon suggests don't open the air scoop. They let dirt and water in for road use. Maybe other users have strong views? They are also sold without air scoop.
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On the other hand, if the…
On the other hand, if the later forks have an extra 1/8" in the inside of the fork slider, I may only have to machine 1/16" off the brake plate.
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I fitted a TLS with…
I fitted a TLS with stiffening plate to my 59 dommie with 7" fork centres without any issues whatsoever, it just slotted straight in exactly the same. I did have to fit a commando brake cable to accomdate the different adjuster thread and then shortened it to suit the flat bars.
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i fitted a TLS to a 1960…
i fitted a TLS to a 1960 dommie with 7" centres . without a issues the same as Bob
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tls front brake for dominator
John; Your last question about possibly adding the stiffener later. Are you aware that the earlier TLS will not take the stock stiffening plate with out at least replacing the expanders? Also I have found that TLS replacement shoes from FRODO p/n FSB 920 will not mount on the later plate. Don't know about other brands. Just checking. Mark
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John, I fitted a Commando…
John,
I fitted a Commando TLS brake to my ES2 and was impressed with the improved braking. My brake had the stiffening plate. I also had the hub skimmed at the same time.
Some months later I rode the bike in pouring rain and my front brake ceased to work within a few minutes. The big front air vent simply scooped in the water. Once all had dried out I blocked off the front vent with tape, which remains to this day, and have had no problems since. Initially I was concerned about overheating but no problems identified.
Hope this helps.
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A TLS brake plate will fit…
A TLS brake plate will fit the pre-63 bikes, just make sure that the torque pin does not bottom out in its slot in the slider. There is also a cable that is the correct length and and has the correct thread on the adjuster that screws into the boss on the brake plate.
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There are blanking plates…
There are blanking plates available as proper Norton parts to seal off the air scoop/exit holes, these are essential fitments as the TLS brake is extremely prone to getting wet as Alan says.
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Thank you for all your help…
Thank you for all your help and recommendations, guys. It's much appreciated and gives me confidence to go ahead and buy a Commando TLS brake in due course. The 650SS restoration / rebuild project is coming together nicely and will hopefully be completed late this year or early next.
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RGM do a TLS brake plate of…
RGM do a TLS brake plate of a similar / identical design to the Norton TLS which they claim has been strengthened so that it doesn’t need the stiffening kit. I haven’t seen / used this so just offering as something worth looking into.
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I fitted a TLS to my 61…
I fitted a TLS to my 61 Dommi with no real issues, except that the the stiffener plate was nor machined very precisely and the brakes would not release properly until I filed one of the holes oval.
Made it less stiff in the process of course.
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Hi John,
A change from 7 inches between Yoke centers to 7/38 was a part of the upgrade for 1964. This may have started during the 1963 season?. (12v & 3/8 chain etc) This will accommodate a twin leader.
I have seen a twin leader using 7 inch centers (Talking to the owner) but this required some machining.
The short answer is yes, just choice and cost to consider.
Sorry I can't help with the other questions. I just stick with what I know.
PS: Nowt wrong with a well set up SLS.