While out for a Sunday ride my Norton lost compression. I made it home OK but she was puffing some oil.
This is what I found.
Where can I get a replacement piston for the 31 ?
If i remember correctly the 38 ES2 piston is different.Thanks for any info
I hope you manage to get to…
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New amal carb with 160 main…
New amal carb with 160 main jet...0.007 piston clearance Ttiming right on at 5/8.
Plenty of oil
500 miles on this setup with no issues until now
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My suspicion is that the…
My suspicion is that the carburation is wrong . New does not always mean right. I have recently had to bore my own needle jet as the new one just would not work. It may be that the new carburation was wrong from the start but usage /weather / fuel has brought this on. Clearance and timing sound OK. Check for swarf in the jet block. ,Restricted fuel supply ( my tank outlet and fuel tap bore was almost blocked solid with tank liner. and that was before ethanol got to it !!)
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If the Carb has been set up…
If the Carb has been set up by a distributor did they have the 1930's notes on any special machining requirements or perhaps a 1931 Norton in their workshops to check how it runs ? . Perhaps not !!. I ran into this issue when building up a pre-monoblock carb for a Rudge Ulster. I learnt that the normally found machining for a 500 cc carb was not any use as back in the 30's Amal bored out the bypass and pilot ways and individually flow checked carbs for Rudges along with chrome plating the bodies and making special flange spigots , stepped cable entry, etc. I would like to see a copy of the 1930's Amal carb specs , Could be interesting.
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The carb was for an ES2…
The carb was for an ES2 which came from Amal. Same settings as the original carb had.except the first owner had a 170 main jet for racing
The colour of the spark plug is perfect with the Lodge H1 and the A7
Mi biggest concern is finding a replacement piston right now.
Motor is coming apart to give it a good clean.
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That was a serious seizure …
That was a serious seizure ,looked like a four corner one. Usually from a much overheated engine or one with too little clearance.A Rudge from the same period would also often seize with less than 7 thou on a Gold Star piston if worked hard. Rudge cylinders are reputed to go out of shape when hot.Perhaps your cylinder needs a carefull measure up.
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The cylinder & piston were…
The cylinder & piston were done about late 30's to early 40's.The bottom end was also done at that time.Blow up !!
I was hoping for a re-bore but finding a piston seems like finding Hens teeth.
The old one did clean up despite the slight damage.By the looks of it it will going back into service after I clean the motor out..
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I hope you manage to get to why this occurred , as a repeat will be costly and sometimes dangerous to your health. How much clearance was this piston fitted with?. Is the carburation weak? Ignition timing correct. Oil getting around ?. Bore true?.