Late Navigator gearbox

To help the discussion here a pic of the diag in question

This site might help with photo re-sizing.

http://www.shrinkpictures.com

Hi Barrie,

I have scanned my manual to hopefully show a better image you can download and enlarge.

No need to resize photos if you use the little photo icon (two mountains and a sun) it looks too big when you select it but the system shrinks it to fit.

Although I have jubilee with a later gearbox, I can’t recall it in enough detail to help! 

Dan 

Had a similar problem with mine, the clutch actuator housing had disintegrated around its thinner wall near the kickstart assy - the kickstart shaft bush was worn by the “pawl” which wasn’t operating square in its housing plus the 1st gear/kickstart serrations were very badly worn.  I also couldn’t remove the hardened “pinned” pawl from the mounting but didn’t bother in the end.  Repairs were JB Weld for the actuator housing, ground back and profiled (only time will tell if that’s been successful though - couldn’t find another inner cover and I still may have to have it welded up), the bush was not available so I rotated by 180deg and refitted.  New kickstart shaft & pawl from the NOC shop and new gear from Norvil - had to put a touch of weld on the pawl pivot area as it still wasn’t operating square (dressed with my trusty dremel).  All still seems good but no real road test yet!

Sorry, only photos of the 1st gear and bush and still don’t know how to “unpin” that hardened pawl - possibly heat?

Bruce