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Jubilee running badly

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Ok I'm coming to the end of my options! ... and tether! I've got the jubilee running, it ticks over nicely and accelerates well if I open the throttle slowly, however it completely dies if I open the throttle quickly and this is at any revs. This is made better if I put the choke on which I thought meant it was running lean. The bike has a concentric fitted with jets the same as the monoblock. I've tried raising the needle and increasing the size of the main jet to 140 to no avail, the problem continues, I've also fitted navi monoblock with jubilee jets but that did exactly the same thing leading me to think it must be something else.... maybe the old rule of 90% of carburation problems are electrical is holding true!

ive checked the timing with a strobe (Boyer) changed plugs and made sure the coil earths properly. I've checked for air leaks as well.

Its not helped by the fact that I don't have much space to test ride .... does anyone have any bright ideas or is this cutting out when you wack open the throttle normal?!

Dan

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Hello Dan,

have you fitted an air filter?, are the plugs showing lean or rich. Also are you sure advance / retard is ok, I would be inclined to try advancing a touch.

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I seem to recall, dan, that Triumphs did that in the late fifties. It was a way of stopping the engine. Could it be that the engine is flooded owing to too swift a taper on the needle? Or possibly a worn needle? George

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Have you tried lowering the needle, Dan? It might reduce the sudden flooding you get when the throttle is flicked open.

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Yep needle has been up and down all the way, the carb is new. It has new Boyer ignition and new plugs, leads and resistor caps. Engine dies when throttle is opened wide which is on the main jet and it really dies, no misfire or anything, it's like you've hit the kill Switch! If I run it with the choke on the plugs are really sooty, if I don't then they have little colour (not really running it for long enough to colour up).

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My 250 single used to cut dead after a few miles. The petrol cap vent was blocked. My vintage 500 single ran very hot and weak till I drilled out the tank liner that was blocking the flow in 3 places, tank link pipe, tap internals and tank filter. The Atlas has been acting up and I have just found the pilot jet partly blocked with ----yes detaching tank liner. Plugs that look ok will totally die with a deposit of --------tank liner. Whats really annoying is I have never used tank liner or ethanol fuel!, just have to put right the actions of others who just will not listen and think i'm just making a fuss!!.

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Tank vent is clear and no tank liner present, I've blown the carb through too many times to count! Plus it ticks over beautifully and the air screw works. Riding it around the field it accelerates nicely if you open the throttle slowly - it's a quick opening that results in a dead engine, it does the same on the stand. Engine isn't running hot and exhausts not glowing or bluing! I would have expected it to bog slightly when you open the throttle but not die so that it stops dead. However it will pick up if I put the choke on, which suggests a lean mixture but everything I have done to riches it up has made no difference. I thought it might be the concentric or the slide cutaway, but fitting the monoblock from the navigator with jubilee jetting (130 main) made no difference.

It is running with a coil with 2 outputs. Ive got a spare set of coils I could try but it runs so well on slow throttle openings I doubt this is the prob.

Ive got a 150 main somewhere, I might try that and recheck the timing but why on earth does it want so much fuel? I should add that it's just had a rebore and new pistons and the valves were holding compression well.

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Don't lose heart, you WILL find the problem ,its only you don't know WHEN!. Coils should not be earthed?, mine are mounted in rubber .

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Hi Dan As you have triple checked everything on the fuel side, I would expect it to be a very weak spark. What is happening is that at tickover the effective cylinder pressure is very low but the instant you open the throttle the engine sucks in lots more air which raises the cylinder pressure. Now even a weak spark can jump the low pressure easily but when the pressure rises it requires a higher energy spark which, if you have a problem, will simply snuff the spark out and the engine stops. I suspect you have a duff capacitor (condenser) or possibly (less likely) a coil that is not too good. Check the items in this order by substitution.

Les

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Dan,

I've noticed that some electronic ignitions are very versatile.

Are you sure the Boyer is set up right? For a positive earth and a rotor running in the same direction as the crankshaft?

I'm thinking weak spark.

I'm thinking your Boyer is swinging towards 22 degrees of retard rather than 22 degrees of advance.

If this is madness, I'm sure the replies will come soon.

Peter

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OH! OK. I misread your first message Dan....didn't notice the fact that it has electronic ignition,...it reads as if you have a "Boyer" strobe..... but regardless of that, I reckon as said it is caused by a weak spark....You could always refit the standard points and coil set up,.... far less to go wrong, far easier to sort out, far easier to time, far more reliable and the engine will run and start EXACTLY the same...or in your case BETTER.....Wink....Les

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Hi Dan,

From your description of plugs sooting up when you put on the choke and the engine running nicely at idle off the choke it sounds that the carburation is pretty close and unlikely to be the problem.

I agree with that Les has just said. It's has to be a spark or timing problem and as you have electronic ignition it isn't a condenser problem so possibly the coil is weak or the plug leads/caps are the cause. You could try advancing the timing by a few degrees but be careful and don't overdo this.

Patrick

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Is your bike 12V, if so is the boyer feeding two 6V coils in series or two 12V coils in parallel. The 6V in series is the best option, the 12V one is marginal.

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It has a single 12v coil with two outputs (prob chinese!)but I have just noticed that it has 2 champion plug caps with 10k ohm resistance. I've re read the Boyer instructions, it says use 5k ohm resistor caps. Could that be the issue? I do have two single 12v coils ready to go on the navigator that I could try.

I too don't think it's carburation, the fact that it did the same when I fitted a monoblock would seem to indicate that it's electrical. I'm going to get a new strobe and check the timing, but am pretty sure it's ok. Will swap over coil leads and caps and see what that does, but it's off for its mot tomorrow, so may be at the weekend. Might give Al a ring too.

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Boyer analogue does not need any resistance eg MK3 and MK4 (black box), only the Boyer Digital versions (red and blue box)need a resistor plug or plug cap of 5K, the less resistance the better as long as you do not go below 5K for the digital, I use NGK resistor plugs (5K ohm) as the resistor caps can go bad plus solid copper HT wire for the digital boxes on my Commando and B44 (twin plugged).

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We had a similar issue. We put a perspex side on the carburetor to see what the fuel was doing (see photo) and that's when we found out that the little hole in to top of the tickler is actually the vent for the float bowl. Fuel was coming in but couldn't displace the air so once it had run off the choke it would die. We cleaned out the tickler and it ran perfectly. Fuel should come up to the little pip below "Amal " on the cover. you can see our before and after photos here.

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Ian that's interesting, I'm running a new concentric rather than a monoblock, but it's worth checking. I've changed the plug caps this evening and that's made no difference. I've also changed the main jet from 130 to 140 then to 120 and that made no difference either so I'm certain it's not a jetting issue. I've booked it in for an MOT tomorrow so if it passes I'll be able to give it a better run.

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Well it's now mot'd and taxed as historic, :) so I can top everything up with oil and take it for a proper test run!

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Well done. That's a major step forward- up and running and road legal. Only the fine tuning to sort out.

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Do let is know what the problem/solution was when you find it, Dan. As I noted earlier I came across this years ago but just assumed it was a quirk of the machine/carb.

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Previously patrick_mullen wrote:

Well done. That's a major step forward- up and running and road legal. Only the fine tuning to sort out.

And the oil leaks!

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Dan,

The symptoms you describe are the ignitioncoil breaking down under load. Dad had a Sunbeam S8 which did the exact same thing. He changed the carb, faffed around with the jetting but it made zero difference. Changing the coil turned it into a rocket machine.

We also had a car with the same issue even after correcting the timing it still wouldn't take quick throttle openings. New coil and the problem vanished.

Got to be worth a try.

Jim

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Dan: Have you checked the fuel flow from the petcock? The symptoms sound to me as if the fuel mixture is going massively lean when you whack the throttle open. Could also be caused by an incorrect float setting, i.e. fuel in the float bowl too low.

Keep working on it, you'll get it.

Also, haveyou tried running it with the old monoblock?

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Yep tried the old monoblock (well one off a navi with jubilee jets) and the result was the same. Job today is to take it for a good run and see how it performs on the road, then float height and timing check.

School reunion yesterday 40 years since we left .... am a bit jaded today!

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Took it out for a run today, was actually much better than I remember but even after a good warm up it wouldn't rev out and the engine still died completely if you opened the throttle quickly. Putting the choke on just alleviated the symptoms it didn't cure it. I was running a 120 main in the concentric so upped it to a 130, but no difference. Except I'd found many oil leaks. I flattened the rocker covers and made new gaskets which has stopped most of them but it's dripping oil from the back of the chain cases expect that seal will need doing, I don't think it's gearbox oil that is dripping. Anyway next job will be to change the coil. The plug looks interesting hot in the middle and rich on the outside!

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Ok, I spent a few hours today in the garage, I changed the coil (no difference) checked the timing, this was retarded a bit max advance was 25 degrees. Took it for a test run, it was better but still struggled to get to 50 mph, checked the valve clearances, these were a few tho out and upped the main to 140 .... plug was still showing lean, by now it was running better so I took it for a longer run, sadly the hesitation is still there and the bike still spits, but I'm not sure that this isn't a blown headgasket rather than spitting from the carb. To be honest other than valve timing there's not much else to try!

Dan

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The ring of carbon on the plug body is pretty normal however the insulator and earth electrode are showing very weak so you need to try a smaller cutaway ,raising the needle as these indicators are from the range where you have been riding.

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That pic was from the previous test run, the last one looked a bit better! Needle is as high as it can go, but it should run reasonably well with stock settings, it's got a concentric fitted at the moment but am going to try the stock monoblock but not until I've checked the heads. The cutaway only affects a small part of the throttle action, I think something else is amiss!

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Hi Dan,

As you are suspicious of the head gasket have you tried a compression test ? This is always the first thing to establish with car engines before altering any other standard settings. The Jubilee is 8.75/1 so is similar to a standard MGB -so I would expect a minimum of 150PSI and both cylinders within a few pounds of each other. I have never carried out a compression test on a kick start engine so it might not be as simple as it sounds. As a guide a good MGB normally gives more like 190 PSI but you might get a lower reading as you can't spin it over properly on the starter.

Patrick

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A compression tester would be the easiest method for sure, sadly I've lost the adaptors for my gauge!

The reason I think the gasket (s) is blowing is that I can't feel the spitting I can hear behind the carb, but I think I can feel it inbetween the pipes, at the front, I cant remember what checking I did when I put it together, my intention was to do as little as possible until I could establish exactly what needed doing. I prob should have faced them on a glass plate. I have a spare set of heads and will take the opportunity of regrinding the valves, fitting new springs and Uli's new tappet adjuster lock bolts!

Taking the heads off is a pretty quick job (hopefully!)

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Hello Dan!

Shold be quicker than removing a Commando head with those pesky bolts from underneath...

Spray some brake cleaner around the head so you can localize the leak.

My tappet adjuster lock bolts will make a huge difference, haha!

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Previously john_holmes wrote:

Is your bike 12V, if so is the boyer feeding two 6V coils in series or two 12V coils in parallel. The 6V in series is the best option, the 12V one is marginal.

You can't run 2X12V coils on a Boyer (or RITA) ignition in parallel unless you use two steering diodes! 2X6V is the best option. A twin output coil has one good output and one mediocre output. So again it is 2X6V and the original Wipac is often the best option.

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Dan

not sure where I saw this info but I recall reading that mono block carbs run very different settings to later concentric??

might be worth enquiringly with your supplier.

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Thanks Al, I've got one 12v coil with twin output. I have reground the valves and replaced the head gasket, it no longer splits and starts with the gentlest of kicks, and ticks over beautifully however although it's running much better it still won't pick up from quick throttle openings unless I choke the carb. So having checked the timing, replaced the 12v coil, and reground the valves. I'm coming back to thinking it's the carb. It's a new concentric and I think I may have a duff one. I think I have enough bits to build up a monoblock to try that. I might also have a pair of 6v coils somewhere, just have to find them!

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Hi Dan Any chance it could be contamination in the fuel tank?. My fuel tap filter was clogged ,the bike ticked over ok but the partially blocked filter starved the carb cause the fuel couldnt keep up with demand when on a run. When I got round to sealing the tank all was revealed. I know its a long shot,but it`s a possibility.

GRAHAM

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Ok I think I have a result! Having replaced the coils, checked the timing, reground valves, replaced head gasket, rejetted the carb, an a whole host of other stuff I still have a bike that dies when you crack open the throttle although it starts and ticks over beautifully.

today I took the manifold off again, and looking carefully found it had been worked on

Anyway i fitted a spare ( the one on the right) but it made no difference, so then I fitted a monoblock, built from a box of bits but with the right jets. It leaked like a sieve but the bike ran well and accelerated properly. So although my tinkering has improved it, it seems it was the sodding new concentric that was causing the problem, but I don't know why, the pilot circuit was clear, and the size of the main jet or needle position made no difference.

So my next decision is whether to buy a new monoblock, or if they are as badly manufactured?

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Dan:

Have you checked the jet needle for the proper taper?

It sounds to me that the mixture is still going lean when the throttle is opened.

Mike

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Hi Dan The manifold on the left (your original) looks like a Navigator one, the one on the right looks standard Jubilee. The difference is pretty small though-the Jubilee carb is officially 25/32" and the Navigator is 7/8th. That is a difference of only 3/32" or a couple of mm. I was told many times that the traditional way to 'tune' the Jubilee was to use the Navigator manifold and 7/8 carb. This should improve the top end at the expense of idling - the opposite of what you were getting.

I think you should clean up all the joints on the old monoblock - particularly the mounting flange-, get it to stop leaking, then do a proper trial run just to confirm that it is now noticeably improved. I have seen quite a few reports from people saying that the new carbs often contain manufacturing swarf so it doesn't say much for their standard of quality control. Maybe just a rebuild on the old monoblock will do the job.

Patrick

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A friend of mine a few years ago bought a pair of brand new standard HS4 SUs for his MGB. (SU is the same company as AMAL I believe). These idled perfectly -better then the old carbs- but were no improvement at all in ordinary running despite all our attention. So I am a bit dubious as to the benefits of buying a new carb. It seemed a lot of money for little purpose (unless your engine idled most of the time).

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Hi Patrick

The manifold is definately a jubilee one, the casting numbers are the same as my spare and the Navigator one I have is a different number. Interestingly the monoblock I have is in fact a 375/34, from a C15 which is 7/8th and might explain the widened manifold! However it's not in good shape and I had to rob bits from my Navigator engine to make it work! The leaks were petrol from just about everywhere on the feed side so I just filled it and switched the tap off! I was just looking at a rebuild kit, and might do that just so I can ride it before the weather sets in. Looks like about £40 so may do it providing the screw cap at the top holds!

The slide is worn but doesnt look terminal.

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I canabalised my navi monoblock and built up a better one for the jubilee ... no more petrol leaks, however the threads for the cap are toast and I couldn't get a good seal at the top, plus the slide is knackered, although it picked up when the throttle was opened wide tick over was lumpy and the engine never was generally running way to rich, it smoked and you could smell the poorly burnt fuel. Interestingly tick over improved when I leant the bike over!

Conclusion? .... The monoblock is knackered! The concentric has something wrong with it (Amal's quality control issues?).

Solution? A new monoblock for the best part of £200 or a mikuni at nearly half that. No one has one listed for a Jubilee but They do a VM 22 for a Triumph cub, which has similar jetting to the jubilee. That would be equivalent to a 7/8th. There is also a VM 20 but haven't found any comparable yet .... still looking... update, Allens do a 20mm and a 22mm for the cub, to replace the 25/32ths 375 carb, main jet will need increasing other than that it's a good match. Decisions decisions!

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Don't know if this will help but when I rebuilt my 375 Monobloc it peed petrol everywhere, until I discovered that the seating washer under the banjo that is shown in all the drawings should be left out as it prevents the needle from closing off the fuel supply.

Terry

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Previously Terry Grimwood wrote:

Don't know if this will help but when I rebuilt my 375 Monobloc it peed petrol everywhere, until I discovered that the seating washer under the banjo that is shown in all the drawings should be left out as it prevents the needle from closing off the fuel supply.

Terry

The overhaul kit from Burlen includes the washer and shows it in the drawing, which is what caught me out - naturally I fitted it. It was only when I looked at photos of my carb taken prior to dismantling that I realised there hadn't been one in the first place.

Of course this might not be the problem with your Monobloc but if it is it could save you discarding a perfectly satisfactory carb.

Terry

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Thanks Terry, I think the petrol level needed some attention but the main issue is the thread on the top of the mixing chamber (or lack of it! ) and the wear of the tube and slide.......I think the bike had some farm use before I rescued it! It even had a wooden primary chain tensioner -nicely made mind you!

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Dan,

Those slide fixing rings seem to vary in size by design so if you have any choice in the matter try swopping over for another fixing ring. I was told by an 'expert' at an autojumble that Amal actually made the fixing rings in undersizes to compensate for wear in the thread of the carb body.

I can vouch that when I tried different fixings from autojumbles there were noticeable differences i.e some were very tight on the thread, others could be so loose as to be useless. Maybe easier said than done unless you have a box full of assorted carb bits. You used to get these 375 bits at the autojumbles for a few pence

Patrick

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Getting back to your plugs, I believe the insulator colour will indicate the heat range and the outer ring colour the mixture. It you have a porcelain white insulator and a black outer ring then the plug may be too hot.

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Ian I think you are right, but it's not the plugs causing the problem. I'll sort them out when I've got it running better.

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While it won't help your situation Dan, I have had two branch members replace Commando carbs with new ones (not premiers) and never get them running right to the extent they gave up and went down the mikuni line. The source of the carbs was probably the issue. ie not the genuine article. They looked ok though and I couldn't see anything wrong with them.

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I've just looked at everything again and am kicking myself. My concentric came from Surrey cycles so they should be genuine and they certainly gave me the impression that they knew what carb I needed, but now I've spotted the oversize manifold I can see that the carb is way to big, it is in fact 600/301 24mm. Standard the jubilee is 25/32ths or 20mm. So now I'd don't know if it's a duff carb or a carb that too big. I suspect the latter. I'll speak to them tomorrow the trouble is I bought it well over a year ago.

 



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