Hi All,
I have a 1976 Commando MK3 which was running perfectly. Unfortunately I disconnected the battery to fit a retaining belt. When I refitted the battery I mistakenly fitted the positive to the battery negative first instead of fitting the negative to the battery positive first. When I tried to connect the negative it sparked and the lead got very hot. I didn’t think this would have caused a problem and was just a foolish thing to of done in terms of safety. However, when I fitted the battery with the negative to the battery positive first and then the positive to the battery negative the bikes electrics were dead. The fuse in the negative lead had blown and when replaced the fuse blew again. I checked the voltage of the battery and that reads 11.9V off load. The resistance between the negative and positive leads of the bike reads around 1.5 Ohms almost but not quite a dead short. Can anyone please advise which component is the most likely to have failed.
Battery connections.
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Battery connections.
Hi Philip,
As above, I dread to think what damage has been caused, but your original problem sounded like you had ONE wire wrongly connected. On the mk3 its black to black - and red to red+. You may have mistaken one of the smaller leads. The RED is EARTH and is usually the terminal on the outside. Try connecting like this and see what happens.
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Hi Peter, …
Hi Peter,
Thanks very much for replying. I perhaps did not explain myself very well. My bike is a positive earth so as you say the positive battery terminal is connected to the frame. I did not reverse the polarities but refitted the battery with the positive connected to the battery negative before connecting the negative to the battery positive. I should of done this vice verse which would of prevented the sparking. I do think I have blown the rectifier and will check it out in the morning. It could of course be any of the electronic components. I still don’t quite understand why without reversing the polarity I have managed to damage anything but it appears I have.
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Hi Hans/Peter, …
Hi Hans/Peter,
I understand now what an idiot I have been. Thank you for your time and answers. I can only hope the blown fuse has saved my skin. If not, it’s going to be a costly and time consuming fix.
Kind Regards
Phil
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Phew! Saved by the fuse. All…
Phew! Saved by the fuse. All seems to be in order. I am extremely lucky.
Again, thanks you so much Peter and Hans.
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Positive earth...
... can be quite confusing especially as virtually all modern vehicles are the other way round. I'm lucky in that my ES2 was made in the "negative earth window" but even if it hadn't been I may have changed it as my brain cells slowly deteriorate.......
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Lucky escape.
That was a close one Philip ! I am paranoid about my cables coz I have four on each battery terminal. I have a large red collar on the earth cable which is otherwise black, and zip tie the + & -- wires together. Good result mate.
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Confusion here..
There are several confusion points here. As has been said the POSITIVE TERMINAL OF THE BATTERY is RED and connects to the POSITIVE cable on the bike. Dommies and Commandos came out of the factory as positive earth. The order of connection is NOT normally important except in this situation-which refers to ALL vehicles.
When disconnecting a battery, disconnect the EARTH first.(Then a slipped spanner or screwdriver on the Live does NOT result in a large bang!)
When reconnecting a battery, reconnect the LIVE first. (Then a slipped spanner does not result in a melted spanner)
If the terminals of the battery have more than one wire and/or they differ from RED and BROWN/BLUE, there will eventually be confusion and expensive noises. Be warned. One wire on each terminal.
Measuring resistance in the above situation is not worthwhile. Rectifiers and bulbs and LEDs give strange results unless you know what you are doing. With this level of electrical understanding please stick to measuring voltage. Current and Ohms testing needs to be understood fully to serious avoid confusion.
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Hi Rick, Bit late now I…
Hi Rick,
Bit late now I know but it is much better to start a new thread rather than tacking on to a thread on a different subject.
Tony
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Some brake switches look…
Some brake switches look correct but work the opposite way (Triumph type) , Some less than scrupilous Norton sales outlets were selling them when the correct type were scarce. They suggested that you could fit them upside down . I did manage to convert one type to the other ,but it was not simple.
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Earth's OK?
Hi,
Further to Roberts answer, the standard switch should be 'normally on', i.e. when the plunger is pressed the switch should go open circuit. The Triumph ones are 'normally open', I.e pushed in to complete the circuit.
I had one of these '31383' type switches melt internally, leaving the brake light permanently on at about 1/4intensity, making me think the tail light was on all the time, whereas it was just the brake light lit. When my switch was operated, the melted part of the switch was bypassed and the lamp was at full brightness.
Also, check the earth's are good - add an additional earth wire if necessary - as it is sometimes possible for one light to complete its circuit via another. (I'm sure that you have seen older cars that have had the tail lamps dimming in sympathy when the indicators were on).
Good luck,
George.
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These switches collect grit…
These switches collect grit and water ,wear out and go green inside, Someone must have come up with an effective cover , let us into the secret !.
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Especially..
Especially as this is an Electrical issue not a Commando issue.
But the culprit here is mostly the rusty mudguard....doesn't make a good earth. Run a fresh earth wire and/or rewire the whole bike.
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Hi Philip
When you connect a battery to a bike's electrical system you must always connect positive to positive and negative to negative. To do it the way you described will cause damage and you would be lucky to get away with a blown fuse. The Dominator, which I am more familiar with, has a positive earth system; the battery positive terminal must be connected to the frame. If the Commando has a negative earth system then the negative of the battery must be connected to the frame.
When you use an ohmmeter to measure resistance you should also take a resistance reading with the leads of the meter reversed as electronic components, such as diodes, offer a different amount of resistance according to the polarity of the applied meter voltage. So, you may have a resistance of 1.5 ohms with the meter leads connected one way around, reverse the leads and it might be 150 ohms, depending what is in the circuit the leads are connected to.
The failed circuits will probably be the one with electronic component, such as the the rectifier and voltage regulator, also, if you have electronic ignition, that might be blown.