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1954 Dominator 88 Rebuild Questions

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Hi all, I'm Jeff and I live in Florida, USA.  I am beginning the rebuild for my Grandfather's 54 Model 7, Dominator 88.  I am not a mechanic, but I can usually figure things out with some help.  Some background, Granddad bought her new in 54.  It has 22,200 miles on the odometer.  In the early 70's, he took the cylinder head off, valves and springs.  From what I can see, I believe he wanted to do a valve job.  He passed away shortly thereafter.  My father retained all of the parts and kept it inside for the next 50 yrs.  

Some quick questions, I have the Floyd Klymer workshop manual and  the original Maintenance Manual for the bike.  Is there another renovation publication out there that is more step my step with pictures? Or a video library? I look at the bike and literally do not know where to begin given its condition.  I believe the first thing I should do is verify that the engine is sound and will fire.  Then verify the transmission.  It does need a new wiring harness as well, in addition to many other components.  Any advice would be appreciated.  The picture of the missing metal on top of the cylinder is a concern for me.  Would that be heat related?

I took the gas tank off and noticed that it was not bolted on the frame.  I noticed on the tank itself that there were no bolt holes or fittings to secure it to the frame vs what the manuals show.  Am I missing something?

Some pictures below for reference.  Thanks again for your time and apologies for the long message.

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Nice model there; an early bolt up frame featherbed 500. One of the original capacity engine in the best frame of the period. Tank is held on my a metal strap down the centre of the tank fixed just under the headstock and an adjustable fixing in front of the tool tray under the seat. Some one took care to preserve the motor but what goes on with the frames out there!
collect the parts you have and lay them out against the parts lists.

Plenty of information on this model in the tab on top of page labeled LIBRARY, on line offline or order a hard copy of the Heavy Twins Compendium. There are videos, some on line showing the restoration of general components. Restoration of Classic Motorcycles titles are available on Amazon but they are pretty generic guides.

My approach would be to get it built up as it should be. So you have an idea of what may be missing. If there is confidence in it starting, do so. Magneto spark can be tested,charging verified and gear selection confirmed while you are static.  Then you have a baseline to work from.

You will get plenty of advise here, many different ways to approach this.  Your skill level, facilities, time and finance all play a role.

As previous a very nice machine to start on, in my view one of the best of the breed.
photograph everything from all angles and get a scrap book going, online or in a binder.
J
 

Thank you Jonathan.  I will take your advice as to where to start.  Great info in the library here.  I found the compendium for the Heavy Twins and got a binder started with pictures.  Are there any recommendations for grease or lubricating fluids that I will need for troubleshooting and longterm?

Do you know where I could find what the original color schemes of the bike were from the factory?

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Welcome Jeff, a very desirable bike, we are all very jealous!! Jonathan has done a good job in a response to your enquiry.

With respect to the broken fin on top of the cylinder barrel that is not a critical issue, it could be repaired by a competent welder or left as is and not effect the bikes performance.

The 500cc Norton twin was considered one of their smoothest twins and has a great following here. There are also many members here that will be able to answer all your questions so don't be afraid to ask and please post updates as we are all interested

Appreciate it William.  It's a beautiful bike.  I have many great memories of it when I was a little kid.  My Grandad would put me on the seat and take for a ride.

I feel better about the cylinder barrel.  I can find a welder to repair.  I will post progressive updates as I move forward.

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The broken fin on the barrel could be from someone trying to lever the head off or any type of impact , a good engineer will weld a donor fin on and shape to nearly invisible mend. Spare decent barrels are hens teeth . If bore is not too bad a hone and new rings may do. 

In reply to by robert_tuck

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I believe you are right regarding the break.  Looks like it was trying to be pried off when it happened.  I appreciate the information.

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Hi Jeff,
As others have already commented, you have a very original and desirable machine.
Initially, when the model was first released, it was named the Dominator Deluxe to distinguish it from the plunger framed Model 7 already on sale.
You seem to have a very unmolested machine with the correct carburettor still sitting in the tool tray and the correct date on the magneto (October 1953).  The bike should have matching engine and frame numbers. (Should be J for 1954 manufacture, 122 for the model and numbered between 57,000-60,000)
My first step would be to contact the Club Twin Dating Officer and get the details for your machine.

I'm just finishing a similarly dated 88 which was initially despatched to the US in mid 1953. 
 

In reply to by ian_richtsteig

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Thanks Ian, that is great information.  I will check the engine and frame again and contact the Club Twin Dating Officer. 

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The factory records did give me the data that my machine left the factory painted black.

UK machines, and many coming down here to Australia were more commonly painted in a silver-grey tone.  There is information on replacement paints on the website.

Thanks Ian, I will check it out.  I have one picture of the bike that was taken before I was born in 1963.  The picture is b&w, but it appears to be a silvery/grey color.

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These bikes were a very well made item , I would not be surprised if you were able to clean, change oils, battery , and tyres , lubricate , clean out carb and tank unstick clutch and ride away . It's what  I would do to find out what is the plan going forward while I gather parts and information. Throw nothing away and if at all possible avoid new parts as they may be inferior to what you have .

 



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